面對(dui)新(xin)形勢新(xin)挑(tiao)戰,煉(lian)鋼廠以躬身入(ru)局的實干姿態(tai),將戰略藍圖轉化為項目清單、責任清單、攻堅清單,持續(xu)鍛造(zao)安全韌性(xing)強(qiang)、質量口碑硬(ying)、成(cheng)本控制精的高質量發展新(xin)優勢,以釘釘子精神推動各(ge)項目標任務落地生根,在變革(ge)浪(lang)潮中鍛造(zao)競爭新(xin)優勢。
擰緊安全責任鏈條
構建本質化安全體系
該單位聚焦本質化(hua)(hua)安(an)全(quan)(quan)(quan)(quan)建(jian)設,以“零事故(gu)”為終極目標,創新構建(jian)“責任落實網(wang)格化(hua)(hua)、風(feng)險管(guan)控清單化(hua)(hua)、激勵考(kao)核數字化(hua)(hua)”的(de)三(san)維管(guan)理體系,讓安(an)全(quan)(quan)(quan)(quan)隱患無(wu)處遁形。借(jie)助安(an)全(quan)(quan)(quan)(quan)積(ji)(ji)分(fen)制,將員工(gong)安(an)全(quan)(quan)(quan)(quan)表現與績效考(kao)核深度掛鉤,激發全(quan)(quan)(quan)(quan)員參與安(an)全(quan)(quan)(quan)(quan)管(guan)理的(de)積(ji)(ji)極性。打造(zao)“四(si)不傷害月”“安(an)全(quan)(quan)(quan)(quan)生(sheng)產月”特色活動(dong)品牌,創新采(cai)用安(an)全(quan)(quan)(quan)(quan)微課堂、風(feng)險情景劇等(deng)沉(chen)浸式教(jiao)育載體,讓安(an)全(quan)(quan)(quan)(quan)理念(nian)入(ru)(ru)腦入(ru)(ru)心。同時(shi),推進危險源可視(shi)化(hua)(hua)改造(zao),通過醒目標識(shi)、圖文(wen)展板等(deng)方式,將抽象的(de)風(feng)險隱患直觀呈現,提升員工(gong)風(feng)險識(shi)別能力,推動(dong)全(quan)(quan)(quan)(quan)員從“被動(dong)保安(an)全(quan)(quan)(quan)(quan)”向(xiang)“主動(dong)創安(an)全(quan)(quan)(quan)(quan)”轉變(bian),構建(jian)全(quan)(quan)(quan)(quan)員參與、全(quan)(quan)(quan)(quan)鏈可控、科(ke)技賦能的(de)安(an)全(quan)(quan)(quan)(quan)管(guan)理體系,為企業筑牢安(an)全(quan)(quan)(quan)(quan)發展屏障(zhang)。
構建精益管理體系
打造全工序質量閉環
該(gai)單位組建(jian)跨部門專項(xiang)攻(gong)關(guan)團隊,以“全(quan)鏈(lian)條管(guan)控(kong)(kong)、全(quan)要(yao)素優化”為(wei)原則,系統梳理原料、冶煉、連鑄(zhu)(zhu)全(quan)流(liu)(liu)程質(zhi)量(liang)(liang)控(kong)(kong)制點,通過數字(zi)(zi)化平臺搭(da)建(jian)、工(gong)藝技(ji)術(shu)創新及(ji)管(guan)理體系閉(bi)環(huan),實(shi)現(xian)質(zhi)量(liang)(liang)管(guan)控(kong)(kong)從(cong)經驗驅(qu)動向數據(ju)(ju)驅(qu)動轉變。搭(da)建(jian)鐵水成分、溫度實(shi)時預(yu)報數字(zi)(zi)化平臺,為(wei)冶煉工(gong)序精準匹配工(gong)藝參數提(ti)供(gong)數據(ju)(ju)支(zhi)撐,夯實(shi)生產基(ji)礎。在(zai)連鑄(zhu)(zhu)環(huan)節推行“三恒(heng)”標準化澆注工(gong)藝,保持(chi)恒(heng)定(ding)溫度、恒(heng)定(ding)液(ye)面、恒(heng)定(ding)拉速(su),通過穩定(ding)生產節奏、實(shi)施(shi)大包加(jia)蓋、塞棒(bang)控(kong)(kong)流(liu)(liu)、液(ye)面自動控(kong)(kong)制等技(ji)術(shu)改造,有效提(ti)升鑄(zhu)(zhu)坯質(zhi)量(liang)(liang)。同時,為(wei)保障(zhang)技(ji)術(shu)創新成果長(chang)效落地,建(jian)立(li)PDCA全(quan)周期質(zhi)量(liang)(liang)管(guan)控(kong)(kong)體系,構建(jian)“課(ke)題(ti)選(xuan)擇(ze)-目標設定(ding)-方案論證-過程實(shi)施(shi)-效果驗證-標準固化”六(liu)步質(zhi)量(liang)(liang)改進(jin)閉(bi)環(huan),為(wei)“禹龍”品牌向高(gao)端制造業市場(chang)拓(tuo)展提(ti)供(gong)堅(jian)實(shi)質(zhi)量(liang)(liang)保障(zhang)。
激活降本增效潛能
密織四級聯動成本網絡
該單位搭建“分(fen)廠-工(gong)段(duan)(duan)-班組-崗位”四級成本管(guan)(guan)控(kong)網絡,將標(biao)準(zhun)成本精細化(hua)拆解為可(ke)量化(hua)、可(ke)追溯(su)的關鍵指標(biao),依(yi)托(tuo)數字(zi)化(hua)看(kan)板系統實(shi)現成本數據實(shi)時采(cai)集、智(zhi)能分(fen)析(xi)(xi)與(yu)日清日結動(dong)態監(jian)控(kong),讓成本管(guan)(guan)控(kong)從“事后算賬”轉變為“事前(qian)預測、事中糾偏”。開展(zhan)“金(jin)點子(zi)”征(zheng)集、全員創(chuang)新創(chuang)效等活動(dong),設(she)立(li)專項獎勵(li)基金(jin),激(ji)發基層員工(gong)降本增效的智(zhi)慧(hui)與(yu)活力。建立(li)“周分(fen)析(xi)(xi)、月復盤、季(ji)總結”的成本管(guan)(guan)控(kong)閉環機(ji)(ji)制(zhi)(zhi),定期組織技(ji)術(shu)骨(gu)干(gan)、一線員工(gong)針(zhen)對異常指標(biao)深入(ru)剖析(xi)(xi)根源,制(zhi)(zhi)定改進措施(shi)并納(na)入(ru)下階段(duan)(duan)管(guan)(guan)控(kong)重點。通過技(ji)術(shu)革(ge)新、管(guan)(guan)理優化(hua)與(yu)激(ji)勵(li)機(ji)(ji)制(zhi)(zhi)的協同發力,逐(zhu)步構建精益成本管(guan)(guan)理模式,為企(qi)業發展(zhan)注入(ru)強(qiang)勁動(dong)能。
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